A laser cutting machine is a kind of high-precision industrial cutting equipment, which can be widely used in cutting and engraving metal, plastic, wood, and other materials. However, in the long-term use process, the laser cutting machine will inevitably have various failures, which require timely maintenance. The following is an article about how to troubleshoot the laser cutting machine.
troubleshooting
When the laser cutting machine fails, it is first necessary to troubleshoot the failure to determine the specific cause of the failure. For different faults, troubleshooting methods are also different. In general, troubleshooting can be done through the following steps:
(1) Check whether the laser cutting machine has a power supply, if not, check whether the power cord is plugged in tightly.
(2) Check whether the laser works normally. You can judge whether the laser is working normally by observing the indicator light and noise of the laser.
(3) Check whether the cutting head and optical path system are normal. You can judge whether the optical path system is normal by observing the reflector and lens of the optical path system.
(4) Check whether the control system is normal. You can judge whether the control system is normal by checking the control panel and computer software.
bug fix
Once the specific cause of the failure has been identified, failure repair is required. Here are a few common troubleshooting methods:
(1) Laser failure: If the laser fails, it needs to be repaired or replaced. Before replacing the laser, it is necessary to turn off the laser and separate the laser from other parts.
(2) Cutting head failure: If the cutting head fails, it is necessary to check whether the cutting head is installed correctly and whether the cutting head needs to be replaced.
(3) Optical path system failure: If the optical path system fails, it is necessary to check whether the mirror and lens are clean, and whether the mirror and lens need to be replaced.
(4) Control system failure: If the control system fails, it is necessary to check whether the computer software and control panel are working normally, and whether the computer software and control panel need to be replaced or upgraded.
Precaution
In addition to timely troubleshooting and repairs, there are some precautions that should be taken to avoid laser cutting machine breakdowns. Here are a few common precautions:
(1) Regular maintenance: regular maintenance of the laser cutting machine, including cleaning and lubrication. Cleaning can effectively reduce the accumulation of dust and debris, and lubrication can keep the machine running properly.
(2) Correct use: Use the laser cutting machine correctly to avoid excessive load or excessive use of the machine.
(3) Regular inspection: Regularly inspect the laser cutting machine to check whether all components are normal, including lasers, cutting heads, optical path systems and control systems, etc.
(4) Reasonable installation: The installation of the laser cutting machine should be reasonable to avoid vibration and excessive force on the machine.
In short, the troubleshooting and repair of laser cutting machines requires professional technology and experience. At the same time, taking some preventive measures can effectively reduce the failure rate and maintenance cost of the machine, and prolong the service life of the machine. Therefore, in the process of using the laser cutting machine, care and maintenance should be paid attention to, and the machine should be inspected and repaired regularly to ensure the normal operation of the machine.
Additionally, there are some other precautions you can take to avoid laser cutter breakdowns:
(1) Strictly abide by the operating procedures: the operating procedures of the laser cutting machine should be strictly followed to avoid machine failure caused by improper operation.
(2) Personnel training: Provide training for personnel using laser cutting machines, including operating procedures, maintenance methods and emergency handling, etc., to improve personnel’s operating skills and coping capabilities.
(3) Check the power supply: Regularly check whether the power supply is normal to avoid machine failure caused by excessive or low voltage.
(4) Protective measures: Take protective measures around the laser cutting machine to prevent personnel and other equipment from being damaged by laser radiation and debris.
To sum up, when the laser cutting machine fails, it needs to be checked and repaired in time. At the same time, taking some preventive measures can effectively reduce the failure rate and maintenance cost of the machine, improve the reliability and stability of the machine, and thus bring greater benefits to the production of the enterprise.
How to use a laser cutting machine
A laser cutter is an efficient and precise cutting device that can cut, engrave and punch holes in a variety of materials. How to use the laser cutting machine is as follows:
Step 1: Preparations
Before using the laser cutting machine, you need to do some preparatory work first. This includes cleaning the table, installing the cutting head and adjusting the parameters of the cutting machine, etc. In order to ensure safety and efficiency, it is also necessary to check whether the laser cutting machine is in good working condition.
Step 2: Choose the Material and Design Pattern
After the preparatory work is completed, it is necessary to select the appropriate material and design the pattern to be cut. Laser cutters can process many different types of materials, including wood, plastic, leather, fabric, metal, and more. In order to ensure the cutting quality and speed, it is necessary to ensure that the parameters such as the size, thickness and hardness of the material meet the requirements of the cutting machine.
Step 3: Adjust cutting machine parameters
After selecting the material and designing the pattern, it is necessary to adjust the parameters of the laser cutting machine according to the characteristics of the material and the complexity of the pattern. These parameters include laser power, cutting speed, frequency, focal length, etc. Correctly adjusting these parameters can improve cutting quality and speed.
Step 4: Running the Laser Cutter
After adjusting the parameters, the material can be placed on the table and the laser cutting machine can be started. The laser cutting machine will engrave the corresponding shape on the surface of the material according to the preset pattern and parameters. During the cutting process, it is necessary to observe the operating status of the laser cutting machine to ensure safety and accuracy.
Step 5: Clean up the workspace
After finishing the cutting task, it is necessary to clean up the work area and turn off the laser cutting machine. Due to the large amount of dust and smoke generated during the cutting process, it is necessary to use cleaning tools such as vacuum cleaners to clean up the work area and ensure that the laser cutting machine is turned off to avoid safety accidents.
Summarize:
Laser cutting machine is an efficient and precise cutting equipment. Before using the laser cutting machine, it is necessary to make preparations and adjust the parameters of the cutting machine according to the characteristics of the material and pattern. During the cutting process, it is necessary to observe the operating status of the laser cutting machine to ensure safety and accuracy. After completing the cutting task, it is necessary to clean up the work area and turn off the laser cutting machine to ensure that the equipment is in a safe state.
It should be noted that safety regulations need to be followed when using a laser cutting machine. First, proper personal protective equipment, such as goggles and gloves, needs to be worn to prevent laser damage to the eyes and skin. Second, the laser cutting machine needs to be placed on a stable workbench and there are no combustibles around it. Finally, it is necessary to follow the instructions and operating guidelines of the cutting machine to ensure correct and safe operation.
In conclusion, the laser cutting machine is an efficient and precise cutting device, which is simple to use, but safety regulations need to be followed. High-quality cutting results can be obtained by correctly adjusting parameters and selecting appropriate materials.
In addition, in order to ensure the normal operation of the laser cutting machine, regular maintenance and maintenance are also required. This includes cleaning optical components such as lasers and reflectors, checking the operation of electrical circuits and drive trains, and replacing worn parts, among other things. Regular maintenance can prolong the life of the equipment and improve its reliability and stability of the equipment.
When using a laser cutting machine, it is also necessary to consider its environmental protection issues. The smoke and exhaust gas produced by laser cutting machines may pollute the environment. Therefore, in the cutting process, it is necessary to take appropriate measures, such as using exhaust equipment and filters, etc., to discharge the exhaust gas to the outside, so as to avoid pollution to the indoor air and the environment.
Generally speaking, a laser cutting machine is an efficient, precise, and safe cutting equipment, which can be widely used in various industries and fields. Through the correct use and maintenance of laser cutting machines, cutting efficiency and quality can be improved, environmental pollution can be reduced, and reliable technical support can be provided for industrial production and innovative research.